What is Pipe Prefabrication?
Pipe prefabrication means manufacturing pipeline sections in a workshop instead of on the construction site. This approach allows the use of better tools and controlled working conditions. As a result, productivity increases, quality improves, and on-site installation time is reduced.
The Challenge of Uniqueness
Each prefabricated pipe spool is typically one of a kind. As a result, pipe prefabrication workshops produce a high volume of unique products rather than large quantities of identical ones. This production model makes generic manufacturing execution systems (MES) poorly suited for the job. Instead, pipe prefabrication requires a purpose-built system designed specifically for this type of work.
PipeCloud solves this challenge by automatically extracting the spool structure and required work phases from isometric drawings, specifically from PCF files. PCF is a standard export format used by most 3D piping design CAD systems.
From Engineering to Execution
Pipe fabrication can be divided into independent sub-processes, which allows workshops to apply serial production methods even when producing one-off spools. These work phases fall into two main categories:
- Component phases such as cutting, bending, plasma cutting, and material picking
- Fitting phases which involve tasks at the spool level, like fitting, welding, and dispatch preparation
Each of these phases requires different types of information. PipeCloud automatically extracts all necessary data from isometric drawings and engineering metadata, enabling accurate planning and streamlined execution across the entire workflow.
-
Bending
Bending a pipe saves significant fitting and welding work. Each bend usually saves 2 weld seams. -
Cutting
Cutting is usually the first work phase needed in pipe prefabrication. PipeCloud creates the work order automatically to the selected spools that require cutting. -
Fitting
Fitting phase is where the different components are attached together. This is the first production phase where object of the work is the entire spool instead of individual components. -
Plasma cutting
Plasma cutting is usually needed for beveling the pipe ends for welding needs and for cutting the branch holes. -
Welding
PipeCloud offers a multitude of tools for quality assurance. With PipeCloud you can create a separate inspection work order, use the user customizable meta fields at welding work order to record welder performed quality checks.