Using pipe bending effectively can reduce the number of weld seams, saving time and cost in both fitting and welding. Each bend typically replaces two welds — making it well worth using whenever possible.
The most challenging part of bending is calculating the correct bending coordinates. This typically requires either a highly experienced machine operator or a skilled engineer to perform offline calculations. In both cases, human errors are common and can quickly offset the cost savings.
PipeCloud includes a bending program calculator that automatically generates the necessary bending coordinates. For this feature to work, two inputs are required:
- The bending machine setup (bending radii, minimum straight lengths, etc.)
- The spool geometry, either imported automatically from a PCF file or created manually by the work planner
When dealing with unique prefabricated pipes, setup time can be the most time-consuming part of the bending process, especially when pipe diameter or wall thickness changes.
PipeCloud allows bending to be managed as an independent sub-process. This makes it possible to group multiple pipe orders with similar characteristics into a single work order, significantly reducing setup time.
The UI screenshot below shows an example of a typical bending work order.